Three-dimensional flexible platform

The three-dimensional flexible welding platform is the basic platform for three-dimensional flexible welding tooling. It is made of two materials: castings and steel parts. Compared with the traditional welding platform, the three-dimensional welding platform has been expanded from one surface to five surfaces. The four sides can be spliced arbitrarily through fixtures. The process is as simple as children building building blocks. There are round holes with a diameter of 28mm evenly distributed on the three-dimensional flexible welding platform. They are positioned through flexible welding fixtures and the workpieces to be processed are fixed before welding.

Three-dimensional flexible welding platform material: casting (HT300), which is subjected to overall annealing heat treatment to eliminate internal stress and then left for three to six months for natural aging.

The five working surfaces of the three-dimensional flexible welding workbench work surface have holes with grid markings of 100x100 mm or 50x50mm. The plane, parallel and vertical tolerance accuracy of its five surfaces and the position accuracy of holes are very high, ensuring that the positioning on the table and the combination between the table and other modules have sufficient accuracy requirements. The size of the basic countertop can be selected from 1000x1000mm to 4000x2000mm, and special sizes can be customized.

Four major characteristics of the three-dimensional flexible welding platform:

1. Economical: The cost and time invested in tooling for each product change can almost no longer be spent. The device is easy to operate and safe to use. Users can quickly assemble work clothes with different requirements as needed, just like children playing with assembly toys.

2. Flexibility: high load-bearing capacity and stable rigidity. Its five sides are processed with regular holes and engraved with network cables. The welding platform can be easily extended and expanded, combined. The extended standard table tops can be modularly positioned and clamped directly together. In the process of installing, adjusting and positioning the workpiece, the universal functions of the flexible three-dimensional combined welding tooling system are fully demonstrated, especially in the application of large workpieces.

There are various assembly methods. As long as the user gives full play to their imagination, they can achieve almost the same positioning and clamping functions of any clamp. It is quick to assemble and easy to assemble and disassemble; the work surface can be assembled and combined according to the shape and size of the workpiece. The scale on the table and the design of the module size allow the operator to quickly set up the required tooling according to the size of the workpiece without using measuring tools.

3. Accuracy: Under the action of a concentrated load of about 2 tons and 1M2, the deformation does not exceed 0.50mm, and under the action of a uniform load, the deformation is only 0.024mm, which can fully meet the vast majority of welding and assembly processes. To meet the needs, its assembly is high-precision, and the center tolerance of the positioning hole of the working platform is guaranteed to be within 0.05mm. This high precision will be reflected in the products processed by the user, so this workbench can also be used as a reference platform for inspection tools.

4. Repeatability: The table top is composed of cast iron/steel structural parts/precision machined parts/modular components. Its performance is very stable. If parts are damaged due to improper use, there is no need to scrap the entire table, and it only costs very little. Individual parts can be replaced. The welding platform has been specially processed. During the welding process, low-cost anti-spatter fluid is needed to avoid welding spatter on the surface of the workbench.

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